Wilo Helix2.0-VE1602-1/16/E/S/3, Pressure Boosting Pump

Description

Multi-wheel vertical normal-suction pressure booster pump, equipped with built-in frequency converter. Highly efficient design with motor efficiency class IE5. Together with CIF module (accessory) prepared for connection to building automation via Ethernet, CAN, LON, BACnet or Modbus interfaces. High efficiency, normal suction pressure booster pump with vertical construction with inline connections, equipped with electronically regulated EC motor in the energy efficiency class IE5 corresponding to IEC 60034-30-2. The connection to the pump and motor shaft is made with a sleeve coupling. A separate lantern ball bearing ensures optimal access to axial force. Special fixed lifting eyes make the pump easy to install. The pump is suitable for water supply, water distribution and pressure boosting, for industrial circulation plants, process water, closed cooling circuits and heating. It can also be used in washing facilities and for irrigation.

Regulation method:

• Fixed speed n-c: manually with the green button or with the help of external signals
• Constant pressure p-c, constant differential pressure ∆p-c, variable pressure p-v, variable differential pressure ∆p-v: Pressure regulation with sensor and setpoint setting with the green button or with the help of external signals
• PID control: other constant control variables (temperature, flow, pressure...) with sensor, setpoint setting with the green button or with the help of external signals

The electronics module has various functions:

• Detection of maximum pressure limit value
• Detection of minimum pressure limit value
• Water shortage detection by suction sensor
• Zero amount test (open circuit)
• No-Flow Stop (closed circuit)
• Dry run identification
• Calculation of flow using a differential pressure sensor
• Pump exercise
• Error and warning codes
• Overload protection
• Connection point for Wilo CIF modules PLR, LON, BACnet MS/TP, Modbus RTU, CANopen, Ethernet Multi-protocol (Modbus TCP, BACnet/IP) for connection to building automation
• Green LED shows the pump status
• Blue LED indicates that the pump is controlled externally via an interface
• Access block

Analog input:

• IN (AI 1): Input, sensor signal 4 – 20 mA, 0 – 10 V, 0 – 20 mA or 2 – 10 V
• IN (AI 2): Input, setpoint 0 – 20 mA, 0 – 10 V, 4 – 20 mA or 2 – 10 V

Digital input IN (DI 1):

• External FROM
• Water shortage detection of binary input

Twin pump regulation (two single pumps)

• Main/standby operation
• Pump changeover in main/reserve operation after 24 hours or automatic fault switching
• Cable connection via Wilo Net

Special features/product benefits

• IE5 EC motor and integrated frequency converter in combination with highly efficient Helix hydraulics
• 2" LCD color display, Wilo green button technology and soft button with back function. The clear pump menu makes setting the pump comfortable.
• Analogue and digital interface and CIF module
• Intelligent regulation with different regulation methods including integrated twin pump regulation
• Efficiency-optimized, laser-welded and highly efficient 2D/3D hydraulics (with flow and degassing optimization)
• Corrosion-resistant impellers, guide wheels and wheel housings
• Hydraulics with flow and degassing optimization
• Pump housing optimized for flow and pressure retention height
• Maintenance-friendly construction
• Tap water approval for pumps with wetted stainless steel components (EPDM design)

Specifications

• Color: Silver
• Pipe connection on the suction side: G 2
• Pipe connection on the pressure side: G 2

Hydraulic Data

• Minimum Effectiveness Index (MEI): ≥0.5
• Inlet pressure: 10 bar
• Maximum operating pressure PN: 16 bar
• Pressure connection: G 2
• My. medium temperature Tmin: -30 °C
• Max. medium temperature Tmax: 120 °C
• Ambient temperature min. Tmin: -15 °C
• Max. ambient temperature Tmax: 50 °C

Engine Data

• Mains connection: 3~380 V, 50/60 Hz
• Voltage tolerance: 400/50:+/-10%, 380/60:+/-10%, 440/60:+/-10%
• Motor rated power P2: 2.2 kW
• Motor efficiency class: IE5
• Rated current IN: 3.9 A
• Power consumption P1 max: 2470 W
• Trigger Type: Soft Start (SS)
• Motor efficiency ηm 100% ηM 100%: 93.3%
• Insulation class: F
• Protection class motor: IP55

Material

• Cartridge: Standard mechanical seal
• Pump housing: Stainless steel
• Impeller: Stainless steel
• Shaft: Stainless steel
• Mechanical seal: BQ1EGG
• Material seal: EPDM